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HONDA "HAWK 11"

Cooperating in Development and Manufacturing, and Contributing to Improving Marketability and Lightweighting on Large Rocket Cowl and Rear Cowl Made of Integrally Molded FRP

The rocket cowl and rear cowl made of integrally molded FRP, of the new road sports model HAWK 11 released by Honda Motor Co., Ltd., in September 2022 use the design/analysis technology and the infusion molding (VaRTM: Vacuum-assisted Resin Transfer Molding), a low-cost mass production technology that enables the molding of large resin parts, which are possessed by our company and SCT Co., Ltd. This method was used to manufacture parts with shapes that are difficult to reproduce and parts that are difficult to integrate using normal resin molding. In addition, the integration has reduced the number of mold jigs and tools required and made the product lighter, contributing to improvement in marketability and cost reduction.

Client Honda Motor Co., Ltd.
URL https://www.honda.co.jp/HAWK11/
Application Motorcycle
Development Part Cowl Parts
Required Characteristics Lightweight / Rigidity / Design / Low-cost Manufacturing Method / Large Integrated Molding
Development Scope Design / Material Selection / Evaluation Testing / Prototyping / Molding Method Selection / Manufacturing
Production Technology / Mass production
Development Period Approx. 12 months
Molding Method VaRTM (infusion molding)
Size Vehicle Overall Length 2,190 mm / Overall Width 710 mm / Overall Height 1,160 mm
Weight Rocket Cowl (1.23 kg) / Rear Cowl (0.2 kg)

Development Case Studies